RF design · 2023 – 2024
Mercury Systems
RF Chip-and-Wire Layouts
Over ten chip-and-wire RF layouts and a shared block library for defense microelectronics at Mercury Systems.
- Role
- Layout intern
- Company
- Mercury Systems
- Layouts
- 10+
- Tools
- AutoCAD, SolidWorks PDM
Problem
Layouts on two DoW programs were drawn from scratch every time. Reviews kept re-checking the same basic geometry, and nothing carried over from one board to the next.
What I did
I catalogued the footprints, clearances, and ground returns of the blocks that kept showing up in AutoCAD and turned them into a shared library. I wrote a layout standard so reviewers could check a board against it instead of re-deriving it.
Every revision and release went through SolidWorks PDM. Review feedback went back into the standard, so the library improved with each board.
Result
0110+ layoutsReleased across both DoW programs.
02ReuseLibrary blocks were reused on follow-on boards, and reviews focused on what was new.
03TraceabilityEvery released layout has a full revision history in PDM.